Overview

Through a combination of expertise, specialized facilities, applied research, product development and interim processing, the Food Processing Development Centre (FPDC) fosters growth and commercialization of food, beverage and ingredient manufacturing companies. Working with industry stakeholders and companies of all sizes, the FPDC helps build Alberta value-added processing capacity and supports industry as it pursues new and existing opportunities.

Services

The FPDC is a modern, 65,000 square foot pilot plant and product development laboratory equipped with over $20,000,000 in equipment that supports food product innovation along the full development and commercialization continuum. Clients can access applied research, technical consultation, benchtop development, pilot plant development, sensory evaluation and interim processing services.

Application for technical assistance

Complete the PDF application form (PDF, 79 KB) and email it to [email protected].

For more information regarding the application form, call 780-986-4793 or email [email protected].

Alternatively, you can print the form and mail it to:

Food Processing Development Centre
6309 45 Street
Leduc, Alberta T9E 7C5

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Fee schedule

Sensory evaluation $ 350 per day, plus panellist compensation
Engineering services $ 350 per day
Technical consultations $ 350 per day
Benchtop development by Agriculture and Forestry staff $ 350 per day
Benchtop development by client staff $ 200 per day
Pilot plant development $ 500 per day
Interim processing $ 500 to $1,200 per day
Post processing cleaning $25 per person per hour
Handling and storage $0.10 per kilogram per day
Seminars and demonstrations Cost plus 10%

Daily rates are based upon a 7.25 hour day.

These fees apply to Alberta companies or companies that have processing facilities in Alberta. Fees for out-of-province clients will be negotiated prior to signing a contract, but in most cases will be double those quoted above.

Product and process development

Whether a company is a startup with an exciting idea, has a prototype ready for optimization, is reformulating in response to consumer demand or is at any stage along the development continuum, the FPDCs established product and process development process is a pathway to commercialization. The FPDC offers a one-stop service centre for clients to access expertise, knowledge and facilities as they strive to develop and introduce new value-added products to market.

Benchtop development refers to the use of the laboratory or test kitchen for product development. Clients may use the facility on their own, or with assistance from a centre scientist or technologist (note the difference in fees).

Pilot plant development refers to the use of the pilot plant for the commercialization of products under development or the production of products for test market purposes. The assistance of technologists skilled in the use of the centre's equipment is included in this fee. The FPDC’s pilot plant is licensed and inspected by the Canadian Food Inspection Agency (CFIA).

The facility works with clients to attain CFIA licenses under the Safe Food for Canadians Regulations as required for their processing. The FPDC has various capabilities in the areas of meat, dairy, fruit, vegetable and grain processing.

Applied research

FPDC food scientists conduct applied research in collaboration with industry clients and other stakeholders to support their research priorities:

  • individual companies can pursue new and existing opportunities and respond to challenges
  • industry stakeholders can identify research priorities by accessing FPDC scientific expertise and facilities
  • Alberta companies can adopt innovative processes and technologies
  • builds Alberta value-added processing capacity
  • promotes commercialization of new or significantly improved products into local, domestic, and global markets

Sensory evaluation

The Sensory Evaluation Program uses both consumer and trained panels to support product and process development and applied research projects. Sensory panels are conducted to obtain feedback in several areas including the eating quality and attributes of food products, consumer attitudes towards product or process concepts, product packaging, health claims and more. Data captured using sensory evaluation provides clients with unbiased information to support business decisions.

Consumer panels aim to capture feedback from about 120 target market consumers from our database of approximately 4,000 consumers in the Edmonton area. Panel type and methods are customized to align with client objectives.

For inquiries on how to include our sensory evaluation services in funding applications, contact us so that our team of scientists can provide a customized budget that best aligns with your project deliverables.

Consultation services

FPDC scientists provide consultation services to clients. The related charges for this service are based on the time spent at the FPDC and/or at the client facility.

Interim processing

Once a product or product line is developed, optimized, and successfully scaled up, FPDC supports clients as they commercialize their product through its interim processing program.

Clients can access the FPDC pilot plant to produce their product for sale as they build capacity to transition into their own production environment (as their own facilities are being upgraded or constructed) or potentially into the FPDC business incubator.

The FPDC interim processing service ensures a resource exists to support clients as they maintain momentum during this important transition step along the pathway to growth. Interim processing refers to pilot plant use for a specified period of time beyond the developmental period.

The daily fee will depend upon the complexity of the process and the amount and kind of space utilized. All costs related to the manufacture, packaging and distribution of products produced in the pilot plant, including cleaning and sanitation, are the responsibility of the client. Note, the centre is not a co-packer or toll processor.

Post processing cleaning

Clients are responsible for cleaning costs associated with their projects.

Handling and storage

Client raw materials and finished goods inventory must be removed from the facility on a regular basis. The FPDC is not designed for long-term storage.

Equipment

Dry processing

Extruder – Coperion Twin Screw ZSK 26
image of dry processing equipment
Extruder operating in pilot plant
image 2 of dry processing equipment
Pin Mill and Air Classifier
image of dry processing equipment
Proctor and Schwartz Tray Dryer
Blender/Mixer, Day & O'Hare Ribbon Blender, 6 & 20 ft3 Anhydryo Spray Dryer - Pilot 55
Niro Fluidized Bed Dryer Ro-Tap Test Sieve Shaker, Model B
Fine Grind Mill - Hosokawa Hammer Mill - Fitzpatrick D-6
Dehullers – Forsberg, Satake Sweco Screen Separators (18 & 30")

Wet processing

Decanter Centrifuge
image 1 of wet processing equipment
Sam – 400 L Agitated Steam Jacketed Kettle
image 2 of wet processing equipment
APV Pasteurizer-High Temperature Short Time
image 3 of wet processing equipment
Kettle Line
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Berkel Universal Food Cutter Rheon 207SS, Encrusting Machine
Brown Pulper/Finisher - Screw & Paddle Filter Press, Star System
Gaulin M3 Homogenizer Hamilton 80 L Kettle
Crepaco 1200 L Multi Purpose Processing Vat Processing Vessels, Alfa Laval, 200 and 400 L, Jacketed
2500L CB Processing Tank Seprotech Reverse Osmosis Membrane Separation System
Wiped Film Evaporator Pfaudler - 4 ft2 Zip Cryogenic Batch Freezer
Hamilton SA, 200 L Steam Jacketed Kettle Decanter Centrifuge
Hamilton Steam Jacketed 600 L Pressure Kettle Disc-stack centrifuge
Powder Disperser Blentech Kettle (CO2 and Oil jacketed)
Paddle mixers, various sizes Basket centrifuge
All-Fill Auger Filler Lee 20 L Agitated Kettles

Size reduction

Seydelmann K64-AC8-VA Bowl Cutter
image of wet processing equipment
Weber® CCS 305 UB Slicer
image of wet processing equipment
Urschel Labs 3600 w/ Feed Screw Comitrol Size Reducer
image of wet processing equipment
Biro 3334 Band Saw
 
Baader 694 Deboner/Desinewer
 
Carruthers Table Top Shredder
 
Stephan Microcut MC15 Meat Emulsifying Machine
 
Rotoclaw Jr Block Breaker
Holac® 21 Dicer , TREIF Husky-CE Dicer for portion-cutting operations Hobart MG1532-1 Meat Mixer / Grinder
Grote GR713 Meat Slicer K & G Wetter AW 114 Grinder

Injection and tenderizing

Biro Rotary Blade Tenderizer Hand Pickle Injector
Multi-needle brine injector Günther, versatile for
injection Bone-In/Boneless products
with optional tenderizing needles
image of terderizer equipment
Tenderstar Needle/Blade Tenderizer

Mixing and tumbling

AMFEC Double Paddle Vacuum Mixer/Blender AMFEC 175 Vacuum Tumbler
Challenge® RMF MM-03 Vacuum Meat Massager
image of meat massager
Custom Stainless CDB-1232 Double Paddle Blender / Cooker
image of meat blender
Daniels DVS 250 Röschermatic TU-250 Vacuum Tumbler
Daniels DMX-QUAD 100 Mixer  

Forming and stuffing

Handtmann VF80 Stuffer
image of stuffer
Formax PFM-6 Former
image of former
Bridge Titan Croquette & Meatball Former Hollymatic Super Patty Machine
Piston Stuffer Ross Uniform 914 Meat Press
Vemag HP 25 E Stuffer and bar forming unit Z-linker

Batter, pre-dust, bread application

Koppens ERT 400 Batter
image 1 of bread equipment
Koppens PR 400C Breader
image 2 of bread equipment
Stein DB-4 Drum Breader
image 3 of bread equipment

Koppens PRM 400 MEG Pre-Duster


Nothum BA-14 Tempura Batter

Thermal processing

Blentech Steamtherm Blending Cooker Enviro-Pak MP-2000 Meat Fermentation Chamber
Enviro-Pak CVU-650E Smokehouse
image 1 of thermal equipment
Fessmann T1900 HD 629 Smokehouse
image 2 of thermal equipment
Koppens BR300/600 Continuous Deep Fryer
image 3 of thermal equipment
Koppens HLT 6000/600 Continuous Oven
image 4 of thermal equipment

High pressure processing – non-thermal

Hyperbaric 135 HPP unit
image of high pressure equipment

Freezing

Aerofreeze Spiral Freezer
image 1 of freezer equipment
CES CO2 freezer
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Packaging

Multivac T200 Semi-automatic Tray Sealer
image 1 of packaging equipment
Multivac R126 Thermoforming Rollstock unit (for raw product only)
image 2 of packaging equipment
Sipromac 620A Double Chamber Vacuum Packaging Machine
image 3 of packaging equipment
ULMA TR Supra 420x300 Thermoforming Rollstock unit (for ready-to-eat product only)
image 4 of packaging equipment
VS Snorkel Vacuum Bag Sealer Komet 620A Double Chamber Vacuum Packaging Machine
Matrix Mercury ADW-5105V Verticle Bagging Conveyor & Radial Scale System
Multivac AG500 Vacuum Packager L-Bar Sealer
Pre-made pouch packaging machine (Swifty Jr)
image 5 of packaging equipment
XTRAVAC 450A Flow Wrapper
image 6 of packaging equipment
In-Line Filling System with Capper & Labeler
image 7 of packaging equipment
Carousel scale and vertical-flow wrapper (Yamato and Matrix)
 
Visual Thermoforming Semi-auto Tray Sealer

Benchtop processing equipment

UF RO Membrane Filtration System
image 1 of benchtop processing equipment
Groen 20 L Steam-Jacketed Vacuum Kettle
image 2 of benchtop processing equipment
Cold Press (Carver Model C) Label Makers (Toshiba SX5 Thermal)
Moffat Batch Griddle, Grill and Fryer Bench Hollymatic Tumbler Gaulin 15MR Laboratory Homogenizer
Stephan Emulsion Mill
image 3 of benchtop processing equipment
Italgi Model P9A Pasta Machine
image 4 of benchtop processing equipment
Doughpro – dough press
image 5 of benchtop processing equipment
Ohtake Noodle Machine
 
Hobart Mixers
 
Bag sealer (Multivac C200, BOSCH HS-BII)
Hand Stuffer Hallde VCM-61 Food Processor Taylor 110 Batch Ice Cream Freezer
Tube Broiler Environmental Chamber LHU-113

Laboratory analytical equipment

Dough Rheological Analyzer-Chopin Mixolab 2
image 1 of lab equipment
Particle Size Analyzer (Cilas 1180)
image 2 of lab equipment
Protein/Nitrogen Analyzer (LECO FP528)
image 3 of lab equipment
Rapid Visco Analyzer (Perten 4500)
image 4 of lab equipment
Brookfield DU-III Ultra Rheometer Centrifuges (Damon CRU-500, Ross MPW-530)
Colorimeters (Minolta CR-440 & CM-2500C) Dough Sheeter Bench-top (Rondo Econom)
Drying Ovens Fat Analyzer (FOSS SOXTEC 2043)
Flat bread crust/tortilla press (EDSS DP200BP) High Performance Liquid Chromatograph with Photodiode and Refractive Index Detectors (Agilent 1100)
Homogenizers (Brinkman PT 10/35 Polytron, Buchi mixer B-400) Incubators (Mocon)
Instron Universal Testing Instrument (Instron 5565) Membrane Filtration System (Satorius, 142mm/293mm)
Microscopes (Zeiss 475057) Moisture Analyzers (Satorius MA35 & MA37)
Muffle Furnace (Thermolyne 1500) NearInfrared Analyser (FOSS FoodScan Lab)
Oxygen/Co2 Permeation Analyzer (Mocon) pH Meters
Pope 2" Wiped Film Evaporator Refractometer (ABBE Mark II, Fisher handheld)
Rotary Evaporator (Buchi 463) Spectrophotometer (Agilent 8453)
Texture Analyzer (Texture Technologies and Stable Micro Systems TA.HD Plus) Viscometer (Brookfield DV-III Ultra Rheometer, Brookfield Synchro-Lectric)
Volume Scanner (VolScan profiler 600) Water Activity Meters (Aqua Lab series 3 & 4TE)
Water Purification System (Millipor Direct-Q3UV) Tecmaq Bar Former

Bakery

Tecmaq Bar Former: full unit
image 1 of bakery equipment
Bar former in pilot plant
image 2 of bakery equipment
Bars packaged using the Flow Wrapper Horizontal Packaging Machine
image 3 of bakery equipment
Dough Sheeter - Rhondo Ecostar Reversible
image 4 of bakery equipment
Baxter Rotating Rack Oven
image 5 of bakery equipment
Vemag
image 6 of bakery equipment
Despatch BPA 2-125, Proofer Blakeslee DB-80 QT Mixer, American Eagle
Dough Sheeter – Simplex Cookie Forming Machine

Staff and specializations

Management

Ken Gossen Executive Director, Food and Bio Processing Branch
Dan Graham Director, Operations
Michelle Sigvaldson Program Manager, Food Science and Development,
Food Processing Development Centre
Elizabeth Melnichuk Food Safety Manager
Sasa Subasic Facilities Manager

Scientists and specialists

Craig Bansema Food Scientist – Product Development
Jacky Chan Food Safety Specialist
Nicole Gaudette Food Scientist – Sensory
Jay Han Food Scientist – Crops
Daniel Hung Food Safety Specialist
Stuart Johnston Laboratory Scientist
Mary Kwan Food Safety Specialist
Jacqueline Martin Lopez Food Scientist – Dairy, Condiments
Zeb Pietrasik Food Scientist – Meat
Glen Sacro Food Safety Specialist
Troy Sturzenegger Food Scientist – Crops, Bakery
Kevin Swallow Food Scientist – Crops
Arie Vandermeer Food Scientist – Meat
Haihong Wang Food Scientist – Meat

Technical and support

Mohannad Badawi Processing Technologist
Milan Bozic Maintenance Technologist
Amanda Buchko Food Science and Development Technologist
Marie Corriveau Shipper Receiver
Jason (Yiiheng) En Shipper Receiver
Ken Fahner FPDC Project Coordinator
Christa Goll On secondment
Gibson Hewlett Processing Technologist
Wilf Hewlett Processing Technologist
Marius Iordache Processing Technologist
Vacant Branch Administrator
John Kwan Maintenance Technologist
Stuart Lindsay Maintenance Technologist
Dewi Pearce Financial Coordinator
Dindo Quiambao Maintenance Technologist
Teryle Simpson Section Administrator, Operations
Philip O. Soladoye Sensory Technologist
Olivia Thompson Food Science and Development Technologist
Caroline Tran Administrative Support
Alden Worobec Processing Technologist

Contact

Connect with the Food Processing Development Centre:

Hours: 8:15 am to 4:30 pm (open Monday to Friday, closed statutory holidays)
Phone: 780-986-4793
Fax: 780-986-5138
Toll free: 310-0000 before the phone number (in Alberta)

Ken Gossen, Executive Director
Phone: 780-980-4860
Email: [email protected]

Dan Graham, Director, Operations
Phone: 780-980-4866
Email: [email protected]

Address:
Food Processing Development Centre
6309 45 Street
Leduc, Alberta T9E 7C5